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Zoo Engineering Challenge Pilot

Zoo Pilot: Upper Elementary Research Pilot

By: Antonia Llull, MOT, OTR/L │ Founder and Clinical and Program Director

Inclusive, OT-Informed Project-Based Learning (PBL): Strengthening Executive Function, Collaboration, and Problem-Solving in K–5 Learners

Findings from One of Two Pilot Studies Using Hands-On, Multisensory PBL Experiences in Diverse Learning Settings

Pilot Overview

Upper Elementary PBL: Hands-On Habitat Design Challenge

Build a Zoo Pilot Summary

Children ages 8–10 (Grades 3–5 functioning range) from microschool, private, and homeschool settings participated in a six-session OT-informed engineering PBL unit focused on designing animal habitats.

Students represented diverse learning profiles, including autism, ADHD, anxiety, dyslexia, dyscalculia, OCD, and typically developing learners. The project emphasized iterative building, testing, collaboration, and reflection, strengthening executive function, problem-solving, and social-emotional learning.

Overview of the Zoo Pilot

Participants & Design

  • 16 students across two classes
  • Small collaborative groups (2–4 students)
  • Six structured engineering PBL sessions
  • Warm-ups targeting motor planning and material fluency
  • Reflection routines supporting metacognition and SEL
  • Moderate scaffolding to promote independence and creativity

Problem, Need & Rationale

Across K–5 classrooms, many students struggle with planning, sequencing, frustration tolerance, and collaborative problem-solving. While PBL offers powerful learning opportunities, educators often need models that intentionally integrate executive function, SEL, and inclusion.

This pilot explored how structured, hands-on engineering challenges support whole-child development in both general education and neurodiverse learners.

Quantitative Findings

Zoo Engineering Challenge Outcomes

Overall Growth by Skill Domain
Students demonstrated measurable growth across all 11 developmental domains, with strongest gains in executive function skills such as planning, organization, cognitive flexibility, and self-regulation.  Warm-up analysis revealed that brief preparatory tasks significantly improved material fluency, design decision-making, and engineering readiness – PDF available below with further details. 

Graph 1

Graph showing average scores across eleven developmental domains from Session 1 to Session 6 in the Zoo PBL Pilot. All domains show upward growth over the six sessions. The strongest improvements appear in task initiation, planning and organization, cognitive flexibility, emotional regulation, and sustained goal-directed behavior. The graph demonstrates consistent developmental gains as children engaged in multisensory engineering challenges.

Overall Growth by Skill Domain
Students demonstrated measurable growth across all 11 developmental domains, with strongest gains in executive function skills such as planning, organization, cognitive flexibility, and self-regulation.  Warm-up analysis revealed that brief preparatory tasks significantly improved material fluency, design decision-making, and engineering readiness.

Graph 2:

Line graph displaying six executive function subdomains across Sessions 1 through 6: planning and organization, cognitive flexibility, working memory, task initiation, emotional regulation, and sustained goal-directed behavior. All EF domains show steady, progressive increases over time. The strongest growth appears in planning and organization, cognitive flexibility, and sustained goal-directed behavior. The graph highlights that scaffolded engineering tasks supported broad executive function development.

 Children showed steady gains in:

  • Planning
  • Working memory
  • Cognitive flexibility
  • Task initiation
  • Goal-directed behavior
  • Self-regulation

Graph 3

Graph illustrating social-emotional learning growth across Sessions 1 to 6, including collaboration, communication, peer engagement, and perspective-taking. All areas show upward movement across sessions, with collaboration and communication demonstrating the most substantial increases. The graph reflects improved teamwork, social interaction, and cooperative problem-solving as children participated in team-based engineering challenges.

 Consistent improvements were observed in collaboration, communication, and perspective-taking as students engaged in team-based engineering challenges.

Qualitative Findings

Student Voice & Educator Insights

As the project progressed, children expressed increased confidence, ownership, and creativity. Many described learning through mistakes and improving designs through teamwork.

Photo 1

A child cuts a cardboard piece while working on an early-stage animal habitat model. The prototype includes ramps, platforms, and hand-built structures connected with colorful clips. Materials are spread across the table, showing active testing and adjustment during the hands-on engineering task.

Children’s Reflections

“At first I didn’t think I could build it.”
“We got better every time.”
“Mistakes helped us find a better way.”
“I didn’t know I was a good engineer.”

Students also began using engineering vocabulary such as structure, base, support, angle, and stability, reflecting emerging STEM identity.

Photo 3

A group of eight upper-elementary students stand around a completed habitat model on a table. One student points to a feature on the model while others watch and listen, engaging in group discussion about the design.

Facilitator Observations

“Children stayed focused longer during building.”
“Leadership emerged in unexpected ways.”
“Warm-ups reduced frustration.”
“Problem-solving discussions grew more complex.”

Implications for Schools

Hands-on, OT-informed PBL supports:

  • Executive Function Activation through authentic planning and problem-solving
  • Whole-Child Engagement by integrating motor, cognitive, and SEL systems
  • Inclusive Practice aligned with UDL principles
  • STEM Identity Development
  • Scalable Classroom Implementation with high engagement and minimal prep

Key Takeaway

Photo 4

A group of children adjusts a cardboard habitat model on a table. One child secures a connector under a raised structure while others reach in to help stabilize and refine the design during a collaborative problem-solving moment.

OT-informed project-based learning meaningfully strengthens executive function, collaboration, and problem-solving for diverse learners. When engineering challenges are hands-on, structured, and iterative, students thrive academically and emotionally.

Download Supplemental Materials